Weber Searwood XL 600 Premium Grill Cover Review

7.8 out of 10
Avid Griller Score

The average across all 14 grill covers we have rated is 7.8, and this cover sits level with it.

Weber cut the width to the hundredth and left the spec sheet blank. The $94.99 buys a pattern that fits the Searwood XL 600 better than any rectangle can. It does not buy any promise about how long that pattern lasts.

  • Strongest: Fit 8.7
  • Weakest: Durability 7.1
See the full scorecard →
We receive free products to review and participate in affiliate programs. See our disclosure page for more information.

The Weber Searwood XL 600 Premium Grill Cover, part 3400146, has one number that stands out. Its width is 50.50 inches. The Searwood XL 600 itself is 50.50 inches wide with the lid down. Weber cut the cover to the hundredth of an inch.

Then the page goes quiet. There is no denier, no vent, no coating and no warranty term. A $94.99 cover from the grill’s own maker should arrive with a full spec sheet.

That leaves one narrow thing to settle. What does $94.99 buy beyond the cut? The answer decides whether a cheaper cover could do the same job.

50.50 inCover width, identical to the grill's own
47.00 x 50.50 x 25.50 inCover size out of the carton, H x W x D
1.25 in and 2.50 inExtra height and depth over the grill
$94.99Weber's price, with no warranty printed beside it

First Impressions of the Weber Searwood XL 600 Premium Grill Cover

It arrives in a carton about the size of a shoebox. Weber lists the box at 10.25 by 4.00 by 7.30 inches. That is small for something meant to wrap a 50.50 inch cabinet.

Unfolded, it is plain black with a small Weber badge high on the front. Its silhouette tells you more than the label does.

A tall section rises over the barrel lid. On the right it steps down into a lower shoulder. That shoulder drops over the pellet hopper and controller.

That stepped profile is what a universal cover cannot copy. A rectangle sized for the lid leaves the hopper side baggy. A rectangle sized for the hopper strains over the lid.

Weber’s photographs show the straps working low on the grill. One wraps around a leg near the floor. Another sits at the hopper corner.

In those frames the hem stops above the feet. The legs and a wheel stay in view.

Key Features of the Weber Searwood XL 600 Premium Grill Cover

The feature list is short, and Weber’s page is shorter than the Amazon listing. What follows is everything either source actually commits to.

  • Cut for one grill: Weber names the Searwood XL 600 pellet grill and nothing else.
  • Recycled fabric: The page says 100% recycled PET plastic, with the fasteners excluded from that figure.
  • Fastening straps: Weber says they keep the cover secure “even in the harshest conditions”, without saying how many.
  • Weather-resistant fabric: That is the exact claim. Waterproof is not a word Weber uses here.
  • Lightweight: Weber prints the word and no weight to go with it.
  • Spot clean only: The care line rules out a hose or a washing machine.
  • One color, one size: Black, sold as a single variation.
  • BBQ Cover: This is the cover the Searwood XL 600 does not ship with.
MetricFigureWhat it means
FitsSearwood XL 600 pellet grill onlyWeber names one grill. The plain Searwood 600 needs part 3400145 instead.
Size out of carton47.00 x 50.50 x 25.50 inWidth matches the grill exactly. The slack sits on top and at the front.
Fabric100% recycled PET, fasteners excludedAmazon calls it vinyl. Weber's page says PET. The two disagree.
FasteningFastening strapsWeber gives no count or buckle type. The photos show straps at the legs.
VentsNone namedNothing on either page explains how damp air escapes underneath.
CareSpot clean onlyNo hosing down and no machine wash. A cloth is the whole routine.
WarrantyNo term printedAmazon says to ask customer service. Weber's cover page names no term.
ShippingIn stock on Amazon, around $94.99Weber charges the same $94.99 on its own store.

Fit and coverage

The fit is the strongest thing about this cover, and the arithmetic shows why. Unpacked, Weber gives the cover as 47.00 high, 50.50 wide and 25.50 inches deep. The Searwood XL 600 stands 45.75 by 50.50 by 23.00 inches with the lid shut.

That leaves 1.25 inches of extra height and 2.50 inches of extra depth. The width allowance is zero. Every bit of slack sits above the lid and in front of it. None sits at the sides.

Wind rewards that choice. Loose side panels are what catch gusts and lift a cover. A cover that matches the cabinet edge for edge has nothing at the ends to flap.

There is a catch, and Weber’s page creates it. The fit line names the XL 600 alone. Weber also sells a plain Searwood 600, which takes a different cover, part 3400145. Amazon’s title reads “Searwood 600 XL”, putting the two names a word apart.

The add-on table raises a second question. Weber sells a folding front table, part 3400109, at $99.99. Neither source says whether this cover closes over it.

Weather protection and durability

This is where the short spec sheet costs points. Weber calls the fabric weather-resistant and stops. There is no named coating, no UV treatment and no vent anywhere in the listing.

Vents matter on a pellet grill that lives outside. Without one, damp air has to find its way out under the hem. The open bottom in Weber’s photos gives it a route. Nobody has said the cover was designed around it.

Two details on the listings deserve a mention. Amazon’s safety note asks you to limit sun exposure when not in use. On the maker’s side, a Proposition 65 notice names PFOA among the chemicals involved. Neither tells you how many summers the black fabric will hold its color.

The material itself is described two ways. Weber says recycled PET. Amazon’s overview table says vinyl. Those are different plastics, and the listings never settle which one arrives.

No denier is printed on either page, and no warranty term either. Amazon says the maker’s warranty “can be requested from customer service.”

Handling, upkeep and value

Day to day, the cover asks very little. Weber calls it lightweight. The straps close low on the legs, within easy reach. One person should manage it, since the grill underneath does not move.

Upkeep is a damp cloth. Spot clean only means no pressure washer. Nor does it go in a machine after a smoky season. Off the grill, it folds back into something close to its shoebox carton.

Value is harder to defend. The Searwood XL 600 costs $1,199 and leaves the factory bare. A $94.99 maker’s cover is the obvious add. Weber’s own store charges the same as Amazon.

What that money buys, on paper, is the pattern: the hopper shoulder and the matched width. The fabric story, the vents and the warranty are left for the buyer to discover.

Possible Weber Searwood XL 600 Premium Grill Cover Complaints

  • The spec sheet is nearly empty: Weber prints a material, a size and a fit line. Denier, vents, coating and warranty term are all missing. You feel it when comparing covers, and again if the fabric fails early. Keeping the receipt is the only mitigation.
  • The name is easy to confuse: “Searwood 600 XL” and “Searwood XL 600” are the same grill. The plain Searwood 600 is not. Check the badge on your lid before ordering. Part 3400145 is for the smaller grill.
7.8 out of 10
The verdict

How we scored the Weber Searwood XL 600 Premium Grill Cover

Five cover categories, each with a fixed weight, applied the same way to every cover. Scored under Avid Griller Scoring System 2.2.

  1. Fit Strongest 25% of the score
    8.7

    Cut for one named grill, matching its 50.50 inch width exactly, with the hopper given its own lower shoulder.

  2. Weather Protection 25% of the score
    7.2

    Weather-resistant is the whole claim: no vents, no named coating, and the listing itself warns against long sun exposure.

  3. Durability Weakest 20% of the score
    7.1

    Recycled PET with straps, but no denier and no warranty term appear on Weber's page or the Amazon listing.

  4. Ease of Use 15% of the score
    8.3

    Light enough for one person, straps that close around the legs, and it packs into a carton smaller than a shoebox.

  5. Value 15% of the score
    7.4

    Full maker's price for a cut that fits, with the spec sheet a buyer would weigh it against left mostly empty.

Best for

  • The New Searwood XL 600 OwnerYour grill shipped bare. This is the cover cut for it. It is the pattern Weber drew for that one cabinet.
  • The Cook Who Hates Flapping FabricA width matched to the grill leaves no loose sides to catch wind. The straps take care of the hem.
  • Patios Without a GarageA cabinet this large stays outside all year. A fitted shell beats a tarp held down with bricks.

Skip it if

  • You Own the Plain Searwood 600This part is cut for the XL 600 only. Weber sells part 3400145 for the smaller grill. Check the badge before ordering.
  • You Want Published Specs Before PayingNo denier, no vents and no warranty term are printed. A buyer who compares on paper has little to compare.

Bottom line

Weber cut the width to the hundredth and left the spec sheet blank. The $94.99 buys a pattern that fits the Searwood XL 600 better than any rectangle can. It does not buy any promise about how long that pattern lasts.

Weber Searwood XL 600 Premium Grill Cover scores 7.8 out of 10
Check price on Amazon →